What is a light duty stacker?

A light duty stacker is a compact material handling machine designed for lifting, moving, and stacking lighter loads, typically in small warehouses, retail backrooms, workshops, or areas with space constraints. These stackers are ideal for occasional or low-volume handling tasks where heavy-duty equipment is not required.

What are the typical load capacities and lift heights for light duty stackers?

Light duty stackers generally offer load capacities from 250 kg up to 1,500 kg, with lift heights ranging from 1m to 3m depending on the model and type (manual or electric). For example, some electric models can lift up to 1,200 kg to heights of over 4m, while manual versions may be limited to 250–500 kg and lower lift heights.

What types of light duty stackers are available?

Manual stackers: Operated by hand or foot pump, suitable for lighter loads and occasional use.

Semi-electric stackers: Manual propulsion with electric lifting, offering a balance between cost and convenience.

Fully electric stackers: Powered travel and lifting for greater efficiency and frequent use.

Counterbalanced stackers: No support legs, allowing operation close to loads or shelves.

Straddle stackers: Adjustable support legs for handling different pallet sizes and added stability.

Where are light duty stackers commonly used?

Light duty stackers are ideal for:

Retail stockrooms and shop floors

Small warehouses and storerooms

Workshops and manufacturing cells

Back-of-store or mezzanine areas

Environments with narrow aisles or limited space

What are the main benefits of using a light duty stacker?

Easy manoeuvrability in tight spaces due to compact design

Reduced operator strain with ergonomic controls and powered lifting options

Cost-effective solution for low to medium volume stacking tasks

Versatility for handling various pallet sizes and load types

Quick and safe load placement with good mast visibility and precise controls

What safety features are included on light duty stackers?

Common safety features include:

Emergency stop buttons

Load backrests and safety guards

Ergonomic tiller arms and controls

Stability mechanisms and anti-tip designs

Maintenance-free batteries and protective covers for electrical components

How do I maintain a light duty stacker?

Regularly inspect for wear, damage, or leaks

Charge batteries as recommended (for electric models)

Lubricate moving parts and check hydraulic oil (for manual and semi-electric models)

Clean the stacker and keep controls free of debris

Follow manufacturer maintenance schedules for optimal performance