What types of pallet racking systems are available?

Pallet racking systems include selective racking, double-deep racking, drive-in/drive-through racking, push-back racking, and cantilever racking, each designed for specific storage needs and warehouse layouts.

What UK regulations govern pallet racking safety?

Pallet racking must comply with the Health and Safety at Work Act 1974, Provision and Use of Work Equipment Regulations (PUWER) 1998, and follow guidance such as HSE’s Warehousing and Storage (HSG76) and SEMA codes of practice.

Why is proper installation important for pallet racking?

Correct installation ensures structural stability, safety for personnel and goods, compliance with regulations, and prevents accidents like collapse or overturning in warehouses.

Who should install pallet racking?

Installation should be carried out by competent and trained professionals according to manufacturer instructions and approved industry standards like those from SEMA.

How often should pallet racking be inspected?

Weekly visual inspections by trained staff are recommended, with thorough inspections at least annually by a SEMA Approved Racking Inspector or competent qualified person.

What should warehouse operators look for during racking inspections?

Look for damage such as bent or cracked uprights or beams, loose or missing bolts and clips, corrosion, and signs of impact from forklifts or other equipment.

What is the role of a Person Responsible for Racking Safety (PRRS)?

The PRRS oversees inspection schedules, maintenance, training, and ensures all racking safety protocols and reports are followed to maintain workplace compliance.

Is there a legal requirement to label rack load capacities?

Yes, load notices stating maximum bay and shelf loads must be clearly displayed on racking to prevent overloading and ensure safe use in accordance with PUWER.

What are typical load capacities for pallet racks?

Load capacities vary by design but commonly range from several hundred kilograms to multiple tonnes per bay, depending on frame strength and beam ratings.

How wide should aisles be between pallet racks?

Aisle widths depend on the type of handling equipment used and must allow safe and efficient vehicle manoeuvring; guidance is provided in racking assembly instructions and HSE recommendations.

What base is required for pallet rack installation?

A sound, level, and strong subfloor is essential to support rack loads and allow secure fixing anchors to maintain vertical alignment and structural integrity.

How can I protect pallet racking from forklift damage?

Install protective barriers, upright guards, and ensure employee training to minimise collisions and impact damage that could destabilise racking.

Are inspections mandatory by law?

While no specific law names pallet racking inspections, PUWER and the Health and Safety at Work Act mandate the safe use and maintenance of work equipment, making regular inspections essential for compliance.

What happens if damaged racking is found?

The damaged area should be cordoned off immediately, reported to the PRRS, and professional repair or dismantling arranged before further use to prevent accidents.

What is SEMA and why are their standards important?

SEMA (Storage Equipment Manufacturers Association) provides industry-recognised codes of practice and training programs that help ensure pallet racking safety, quality installation, and regular inspection.

 

Can pallet racking be modified or extended?

 

Yes, racking can be expanded or altered using compatible components, but any modifications must be done by qualified personnel following manufacturer instructions.

 

How do I maintain pallet racking between inspections?

 

Maintain clean, clutter-free aisles, report any damage immediately, ensure correct loading practices, and provide ongoing employee training on safe handling.

 

Is certification required for pallet racking systems?

 

Pallet racking itself does not require formal certification, but inspection records and compliance with standards must be documented for legal and insurance purposes.

 

Can Action Handling assist with pallet racking installation and inspection?

 

Yes, we offer professional site surveys, bespoke pallet racking solutions, installation services, and can arrange safety inspections through qualified inspectors.

 

How do I arrange a pallet racking quote or survey with Action Handling?

 

You can contact Action Handling via their website or phone to discuss your requirements, schedule a site survey, and receive tailored pallet racking solutions.